PPE detection AI checks helmets, vests and safety gear on every camera, all shift long, and alerts supervisors in seconds. See how Visylix closes the safety gap.
Falls and missing protective gear show up again and again in serious workplace injuries. Yet most sites still rely on a safety officer walking the floor once or twice a shift. Whatever happens between those rounds goes unseen.
AI PPE detection closes that gap. It watches every worker in every camera view, all shift long, and flags the moment someone steps into a work zone without the gear the zone demands.
Visylix checks helmets and high visibility vests out of the box and can watch for up to nine items of protective equipment, so you can match the rules to your site. The model is built in house and scores mAP@50 0.865 on a frozen evaluation set of 10,315 images. We also prove it on your own footage during the proof of concept.
Rules follow your floor plan. A production floor can require helmet and vest, the loading dock can add more, and the canteen or office can have no checks at all. Zones are set per camera and per model, so alerts only fire where the rule truly applies.
It also gets sharper on your site. When a supervisor marks an alert as a false alarm, Visylix tightens that camera's threshold automatically, never past the limit you set.
A violation raises an alert with a snapshot and the camera location. Sudarshan Rules decide where it goes: the operator console, email, a talkdown through the camera speaker ("Please put on your helmet"), or your incident system by webhook, MQTT or SIEM.
Reports show the pattern behind the alerts: violations by zone, shift, hour and type of gear. If helmet violations climb on one afternoon shift in one bay, that points to a training gap or a site problem, and you can fix the cause instead of chasing the symptom. Ask Radha, the AI copilot, for "all PPE alerts in Bay 3 this week" and it pulls them up.
Continuous monitoring turns compliance from an occasional inspection into a complete record of every violation, by zone, shift and gear type. That record is what auditors, insurers and investigators ask for after an incident.
It also changes behaviour. When workers know every camera checks for gear all shift, wearing it becomes the habit. Fewer injuries, fewer lost days, fewer penalties and less legal exposure all follow from that one change.
On cost, Visylix Starter and Pro include unlimited cameras on the VMS licence, and AI is added per camera per month on the cameras you choose. You put PPE detection exactly where the risk is.
Visylix checks helmets and high visibility vests by default and can watch for up to nine items of protective equipment, configured to your site. Rules are set per camera and per zone, so each area enforces only the gear it needs.
The Visylix PPE model scores mAP@50 0.865 on a frozen evaluation set of 10,315 images. Every site is different, so we also validate it on your own cameras during the proof of concept, and false alarm feedback tightens each camera's threshold automatically within the limits you set.
Yes. A production floor can require helmet and vest, a loading dock can add more, and break rooms can have no checks at all. Zones are set per camera and per model, which keeps alerts focused on real risk.
Fewer injuries mean fewer lost workdays, lower penalty and litigation exposure, and a stronger safety record when insurance renews. With unlimited cameras on the Visylix VMS licence and AI billed only on the cameras you choose, you pay for detection exactly where the risk sits.