Warehouse surveillance AI that checks PPE, keeps people out of forklift lanes, spots congestion and acts on its own, so your cameras improve safety and throughput.
Most warehouse cameras watch gates, docks and high value stock, and the footage sits unused until something goes wrong. That leaves most of their value on the table.
The same cameras can watch worker safety, spot bottlenecks, check that processes are followed and show how space is really used. A modern warehouse is a busy mix of people, forklifts, conveyors and automation. Every interaction is both a safety risk and an efficiency opportunity. AI turns passive cameras into a system that watches all of it, decides what matters and acts in real time.
PPE detection comes first. Visylix checks helmets and high visibility vests by default and can watch for up to nine items of protective gear. When someone enters a zone without the required kit, the supervisor gets an alert in seconds. The model is built in house and scores mAP@50 0.865 on a frozen evaluation set of 10,315 images, and we prove it on your own footage during the proof of concept.
Forklift safety comes next. Intrusion zones and line crossing flag anyone walking into a vehicle only lane. Speed estimation catches vehicles moving too fast, going the wrong way or turning where they should not. Pose estimation spots falls, so help arrives quickly. Together these create a safety net that alerts supervisors before a near miss becomes an injury.
Fire and smoke detection, abandoned object detection and camera tampering alerts round out the protection, all running on the cameras you already have.
Warehouse safety rules cover where people may go, what they must wear and how equipment must be used. Traditionally, compliance meant periodic audits, supervisor spot checks and incident reports written after the fact. Visylix replaces that with continuous monitoring that catches violations as they happen.
Sudarshan Rules let you set it up from the web interface: forklift only zones where a pedestrian triggers an instant alert, helmet required areas where PPE detection enforces the rule, after hours intrusion at the dock that triggers a talkdown through the camera speaker. Rules can combine conditions, follow sequences in time and be dry run on real history before going live.
Every rule produces timestamped evidence, which becomes your compliance record. Audits get easier and the paperwork burden on safety managers drops.
Heat maps show how people and equipment move, exposing layouts that waste time. If staff keep walking past the same choke point, managers can redesign the flow. Unique person counting at docks, packing stations and dispatch areas measures throughput, so staffing follows evidence rather than instinct.
Crowd detection alerts managers when areas become congested, which slows work and raises accident risk at the same time. Motion detection can confirm that conveyors and automated equipment are moving, and raise an alert when they stop. Across every camera, managers get a live operational picture that would otherwise take a team of floor supervisors to assemble.
For investigations, ask Radha, the AI copilot, "show me every PPE alert in Bay 4 on the night shift" and the footage is in front of you. Floor plan maps show alarms on the layout of your building, so responders know exactly where to go.
You do not need new cameras. Most modern IP cameras connect to Visylix straight away over ONVIF or RTSP. Start with one or two high impact uses, usually PPE detection and forklift zones, then expand. Your team learns the platform, fine tunes the alerts and proves the return before scaling across the site.
Every warehouse is different in lighting, equipment, uniforms and routine, and Visylix adapts to each one. Each camera learns its own normal for motion, sound, crowds and tampering. When a supervisor marks a false alarm for PPE, object, fire or weapon detection, that camera's threshold tightens automatically, never below the limit you set. The effectiveness board suggests further tuning that a supervisor can approve in one click.
Starter and Pro include unlimited cameras on the VMS licence, and AI is billed per camera per month, so you put analytics exactly where the risk and the opportunity are.
PPE detection, intrusion zones and line crossing for forklift lanes, speed estimation, pose estimation for falls, crowd detection, heat maps and unique person counting. Visylix PPE detection checks helmets and vests by default, can watch for up to nine items, and scores mAP@50 0.865 on a frozen evaluation set of 10,315 images. We also prove it on your own footage during the proof of concept.
Yes. Visylix flags pedestrians who walk into vehicle only lanes, catches speeding, wrong way driving and U-turns, and spots falls through pose estimation. Sudarshan Rules send the alert to supervisors instantly, or trigger a talkdown through the nearest camera speaker, so people are warned before an incident happens.
No. Modern IP cameras connect to Visylix straight away over ONVIF or RTSP, and the AI runs on your Visylix server, not on the camera. Start with one or two high impact uses such as PPE detection and forklift zones, then expand.
Each camera learns its own normal for motion, sound, crowds and tampering, so what counts as unusual is learned from that bay. When an operator marks a false alarm for PPE, object, fire or weapon detection, that camera's threshold tightens automatically, never below the operator's limit. Camera placement and zone setup do the rest, and we tune both with you during the proof of concept.